How to Choose Bulk Polyester Shirts for Your Business or Event

Published
03/16/2025

When it comes to choosing apparel for your business or event, there’s no shortage of options. However, polyester shirts have emerged as a popular choice for many businesses, event organizers, and even sports teams. Their durability, ease of maintenance, and versatile styling options make them a top contender for anyone looking to order bulk shirts. If you're considering ordering polyester shirts for your business or event, there are several key factors to consider before placing that bulk order. Here’s a comprehensive guide to choosing bulk polyester shirts with insights from The Apparel Factory.

Understand the Benefits of Polyester Shirts

Before diving into the technicalities of selecting bulk polyester shirts, it's essential to understand why polyester is such a popular fabric choice in the first place.

  • Durability: Polyester is known for its durability. It's resistant to shrinking, stretching, and fading, making it an excellent option for apparel that will be worn frequently or washed regularly.
  • Moisture-Wicking: One of the standout features of polyester is its ability to wick moisture away from the body. This makes polyester shirts ideal for events or business settings where attendees or employees are active and need to stay dry and comfortable.
  • Quick Drying: Polyester fabric dries quickly, making it perfect for outdoor events or businesses where time-sensitive needs such as washing or turnover come into play.
  • Color Retention: Polyester holds dyes well, ensuring that your shirts maintain their bright, vibrant colors even after multiple washes. This is especially important for businesses that want to maintain a professional and consistent brand image.
  • Cost-Effective: When purchased in bulk, polyester shirts are often more affordable than other fabric options like cotton or linen, providing your business or event with a cost-effective solution for large-scale shirt orders.

Define Your Purpose and Design Needs

The first step in choosing the right bulk polyester shirts is understanding the purpose behind your purchase. Are you buying shirts for an event, employees, a promotional giveaway, or as part of a uniform?

  • For Events: If you're planning a company event or marketing campaign, consider the design and messaging you want to convey through your shirts. Are you looking for bold graphics, logos, or a more minimalistic look? Polyester shirts are excellent for screen printing and embroidery, which makes customizing them for your event much easier.
  • For Uniforms: If you're ordering polyester shirts for your employees, make sure the shirts align with your company’s branding. The Apparel Factory offers a wide variety of polyester shirt options that are customizable with embroidered logos and text.
  • For Sports Teams: If you're purchasing polyester shirts for a sports team, focus on the performance features of the fabric. Moisture-wicking and breathability are essential here, especially if the event involves high-intensity activities.
  • For Giveaways or Merchandise: Bulk polyester shirts are also a great option for giveaways at trade shows or for selling as part of merchandise. Make sure the design appeals to your target audience and that the fabric is comfortable for a variety of body types and sizes.

Consider Fabric Weight and Thickness

The weight of the polyester fabric can have a significant impact on the overall feel and quality of the shirt. Polyester shirts come in different weights, and each has its advantages depending on your specific needs.

  • Lightweight Polyester: Ideal for hot weather or activewear, lightweight polyester shirts are breathable and comfortable for warmer temperatures. They’re perfect for summer events, outdoor activities, or fitness-based promotions.
  • Midweight Polyester: Midweight shirts offer a balanced feel and are appropriate for most casual business environments or events. They provide a more substantial feel without being too heavy, making them suitable for year-round wear.
  • Heavyweight Polyester: If you need a shirt that offers more structure and warmth, heavyweight polyester might be your best option. These shirts are ideal for cooler climates or when you want a more professional, high-end appearance.

At The Apparel Factory, we offer a range of fabric weights to help you find the perfect balance between comfort, style, and function for your business or event.

 

4. Select the Right Fit and Style

Choosing the right fit and style for your bulk polyester shirts is crucial for ensuring comfort and professionalism. Polyester shirts come in various cuts and styles, so consider the following factors before making your selection:

  • Fit: Choose from slim fit, regular fit, or relaxed fit depending on your target audience. Slim fit styles may be more appropriate for younger, trend-conscious demographics, while regular or relaxed fits work well for businesses or events that require comfort and ease of movement.
  • Necklines: Crew necks are classic and versatile, while V-neck styles might be more fashionable or appropriate for certain types of events. Polo-style shirts with collars are an excellent option for more formal events or corporate settings.
  • Sleeve Length: Polyester shirts are available in short sleeve, long sleeve, and 3/4 sleeve options. The sleeve length you choose should match the season of the event or the climate of your business location.

Make sure to consider sizing as well—ensure that the shirts are available in a wide range of sizes to accommodate your audience. The Apparel Factory offers size guides to help you order the right fit for everyone.

 

5. Evaluate Customization Options

One of the biggest advantages of ordering bulk polyester shirts is the ability to customize them with logos, text, and designs. Customization options can include:

  • Screen Printing: Ideal for bold, vibrant designs. Screen printing works well for simple logos or slogans and is cost-effective for large orders.
  • Embroidery: If you're looking for a more upscale, professional look, embroidery is an excellent option. It works well for logos or small details, like names or titles.
  • Heat Transfer: This method uses heat to apply custom designs onto shirts. It's great for more intricate designs or multi-colored logos and is effective on polyester fabrics.
  • Sublimation: Sublimation allows for the printing of full-color, all-over designs, making it ideal for custom artwork or designs that cover the entire shirt.

When working with The Apparel Factory, we’ll help you select the best customization method based on your design needs, budget, and timeline.

 

6. Consider Your Budget

The cost of bulk polyester shirts can vary based on factors like the quality of the fabric, the quantity of the order, and the type of customization you choose. However, bulk orders often result in significant savings per unit. Here are a few tips to keep your costs under control:

  • Order in Larger Quantities: The more shirts you order, the cheaper the price per shirt. Bulk discounts can result in significant savings, especially for large corporate orders or events.
  • Choose a Simple Design: If you're on a budget, opt for a simpler design or fewer colors for your customizations. Screen printing with one or two colors, for example, can be more affordable than using multiple colors or complex designs.
  • Ask About Discounts: Many apparel manufacturers, including The Apparel Factory, offer volume discounts or seasonal promotions, so don't hesitate to ask about potential savings.

 

7. Check Quality and Reputation of the Supplier

Finally, it's crucial to choose a reputable supplier when ordering bulk polyester shirts. Look for a company that offers high-quality materials, excellent customer service, and a track record of timely deliveries. The Apparel Factory is known for its commitment to quality, fast turnaround times, and customer satisfaction.

Check customer reviews, request samples, and ask about their return policy to ensure that you’re making a good investment. A reputable supplier will provide you with a clear timeline and will be transparent about any potential delays or issues with your order.

 

Conclusion

Choosing the right bulk polyester shirts for your business or event requires thoughtful consideration of factors like fabric quality, fit, design, and customization options. At The Apparel Factory, we’re here to help you navigate the process of selecting polyester shirts that meet your needs and exceed your expectations. By focusing on comfort, durability, and style, polyester shirts can serve as the perfect solution for any business or event, allowing you to create a memorable, branded experience for your customers or attendees.